Real-Time Equipment Health Monitoring for Industrial Operations

Predict, Prevent, and Maximize Uptime

Real-Time Equipment Health Monitoring (hero) – Intelie operational AI platform

Intelie's Equipment Health Monitoring (EHM) empowers Oil & Gas operators and service providers to turn real-time equipment data into actionable insights across Drilling, Completions, Production, and Asset Management operations.

From rigs and frac fleets to compressors, separators, and rotating machinery, EHM transforms maintenance from reactive to predictive reducing non-productive time (NPT), extending asset life, and improving field safety.

Built on the Intelie Live Platform, it connects high-frequency sensor data with intelligent analytics and your CMMS/EAM systems, giving operations, reliability, and maintenance teams a live view of equipment health to enterprise level.

Product Showcase

From detecting anomalies to triggering automated work orders, Intelie Live fast-forwards maintenance into real time across the entire energy value chain.

Fleet Overview Dashboard – Intelie operational AI platform
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Fleet Overview Dashboard

Monitor equipment health across your entire fleet with real-time status visualization and geographic mapping

Equipment Analytics – Intelie operational AI platform
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Equipment Analytics

Detailed equipment monitoring with 3D visualization and component-level health indicators

Predictive Insights – Intelie operational AI platform
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Predictive Insights

AI-powered predictive analytics with historical trends and maintenance scheduling

Key Capabilities

Comprehensive tools to monitor, analyze, and manage operational risk in real time

Real-time Sensor Monitoring

Visualize vibration, temperature, pressure, flow, and torque data across drilling rigs, frac pumps, compressors, and production assets.

Condition Based Alerts

Detect abnormal conditions through customizable, rule-based or multi-variable altering with configurable severity levels.

Layered Navigation

Drill down from regions, or asset-level views to individual wells, rigs, or equipment with intuitive layered dashboards.

CMMS/EAM Integration

Automate maintenance workflows–from basic email notifications to two-way work order synchronization with enterprise maintenance systems. Quantify real-time risk levels based on the current health and availability of safeguards.

Predictive Analytics & AI Models

Leverage machine learning and physics-informed models to forecast equipment failures and optimize intervention planning.

Compliance & Audit Logs

Automatically track asset history, maintenance events, and user activity for regulatory, HSE, and client reporting.

Benefits that Drive Results – Intelie operational AI platform

Benefits that Drive Results

Transform your maintenance operations with measurable outcomes that improve safety, uptime, and efficiency.

Maximize Equipment Uptime : Detect early signs of wear and degradation before they result in downtime

Reduct NPT and Costs : Shift from scheduled service to condition-based maintenance and optimize crew mobilization.

Enhance Field Safety : Prevent critical equipment failures and ensure operational integrity through predictive health scoring.

Unify Operations & Maintenance : Bridge real-time monitoring with CMMS/EAM systems to close the loop between detection and action.

Enable Predictive Maintenance : Use AI-driven analytics and historical data to anticipate failures and plan proactive interventions.

Ensure Compliance : Maintain automated, audit-ready logs aligned with industry standards and HSE requirements.

Built for Scale

Available in three tiers to support diverse operational environments.

Basic

Foundational monitoring of crews and stages with manual input options.

Key Additions:

Crew Overview

Manual Stage Management

Daily Logger

Enhanced

Automated context and analytics across multiple pads and crews.

Key Additions:

Automated Stage Detection

NPT Tracking

Performance KPIs

Crew & Pad Analytics

Advanced

Full digital frac workflow and reporting automation.

Key Additions:

Design import

Sensor-driven actuals

Post-stage reporting

Job summary automation

Proven Across the Full Oil & Gas Lifecycle

Intelie Live is trusted in the most demanding onshore and offshore environments, where unplanned downtime is never an option.

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Drilling

Prevent rig downtime. Monitor drives, pumps, and drawworks continuously.

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Completions

Optimize stage execution. Reduce NPT across frac pumps and blenders.

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Production

Keep uptime high. Monitor compressors, separators, and rotating equipment.

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Asset Management

Close the loop. Feed condition insights into your enterprise lifecycle strategy.